OUR SERVICES
Advanced Multi-Brand EV Solutions
At EV GAUGE, we specialize in high-precision diagnostics, predictive maintenance, and intelligent EV lifecycle management, ensuring peak performance for your electric vehicle. Whether you own an electric two-wheeler, three-wheeler, four-wheeler, or a commercial fleet, our certified experts provide data-driven solutions tailored to your needs.
Precision After-Sales Service & Preventive Maintenance
Comprehensive System Diagnostics & Predictive Maintenance
We utilize OEM-grade diagnostic tools and AI-driven analytics to detect early faults in battery management systems (BMS), motor controllers, and power electronics, preventing breakdowns before they occur.
Battery Health Optimization & Thermal Management
- State-of-Health (SOH) & State-of-Charge (SOC) Analysis
- Cell Balancing & Voltage Equalization to extend battery lifespan
- Thermal Profiling & Cooling System Optimization to prevent overheating
Motor & Controller Repair & Calibration
- Vector Control & Torque Optimization for efficient power delivery
- Controller Firmware Calibration for peak energy efficiency
- Field-Oriented Control (FOC) Adjustments to enhance motor dynamics
OEM Warranty Management & Claims Assistance
End-to-End Warranty Claim Processing
We handle warranty validation, claim submission, and negotiations with OEMs and component manufacturers, ensuring minimal downtime.
Advanced Fault Analysis & Root Cause Diagnostics
Our team conducts Failure Mode and Effects Analysis (FMEA) to determine whether issues fall under warranty coverage, preventing unnecessary expenses.
Extended Warranty & Service Contracts
Customized extended warranties covering:
- High-voltage battery packs & charging systems
- Power electronics (DC-DC converters, inverters, on-board chargers)
- Regenerative braking & energy recovery modules
Intelligent Fleet Management & Corporate EV Solutions
AI-Powered Predictive Maintenance for Fleets
Using machine learning algorithms, we analyze telematics data, duty cycles, and battery usage trends to predict failures and minimize downtime.
Real-Time Vehicle Health Monitoring & Telematics
- IoT-Enabled Smart Diagnostics for live tracking of battery voltage, current, temperature, and degradation trends
- Data-Driven Range Optimization using historical driving patterns
- Cloud-Based Maintenance Scheduling with automated alerts
Custom Fleet Servicing & Energy Efficiency Solutions
We design bespoke maintenance contracts integrating charging infrastructure audits, fleet performance tuning, and battery life extension strategies.
EV Refurbishment & Performance Upgrades
Battery Module Refurbishment & Repurposing
We extend battery life by:
- Replacing degraded lithium-ion cells
- Rebalancing Battery Pack Energy Density
- Enhancing BMS Algorithms for Efficiency Gains
Structural Integrity Restoration & Crash Repair
- Advanced Composite & Aluminum Repair Techniques
- High-Precision Frame Alignment & Chassis Restoration
- Impact Damage Mitigation for EV Powertrains
Powertrain & Regenerative Braking System Upgrades
- Custom Motor Controller Tuning for improved torque efficiency
- Regenerative Energy Recovery Optimization for extended range
- Upgraded Thermal Insulation for Power Modules
High-Tech EV Diagnostics & Software Solutions
Multi-Layered EV Diagnostics & Fault Isolation
- CAN Bus & LIN Protocol Analysis for real-time vehicle data acquisition
- High-Voltage Insulation Testing (Megger Testing) for safety compliance
- Oscilloscope-Based Signal Analysis for controller tuning
Firmware Upgrades & Algorithm Optimization
- BMS Firmware Updates for better charge/discharge management
- Motor Control Algorithm Refinements to reduce power losses
- Energy Optimization AI for Adaptive Driving Patterns
Remote Vehicle Monitoring & Predictive Alerts
- OTA (Over-the-Air) Software Updates for continuous performance enhancement
Remote Diagnostics & Cloud-Based Fault Resolution
Advanced Battery Repair, Replacement & Recycling
Battery Health Reports & Performance Analytics
We provide high-resolution cell degradation mapping, impedance spectroscopy, and discharge rate analysis to assess your battery’s efficiency.
Cell-Level Repairs & BMS Recalibration
- Lithium-Ion Cell Reconditioning & Rebalancing
- Smart Battery Pack Reconfiguration for Optimized Power Flow
- BMS Adaptive Control Parameter Adjustments
Sustainable Battery Recycling & Second-Life Applications
- Eco-Friendly Lithium Recovery & Reprocessing
- Repurposing Used EV Batteries for Energy Storage Systems (ESS)
- Compliance with Global Recycling Standards (EUROBAT, IEC 62619, UN 38.3)
Why Choose EV GAUGE?
- Multi-Brand & OEM-Certified Expertise – We work with all leading EV manufacturers using factory-approved repair protocols.
- Certified High-Voltage Technicians – Our team is trained in ISO 26262 Functional Safety and IEC 61851 EV Charging Compliance.
- State-of-the-Art Testing Facility – Equipped with electrochemical impedance spectroscopy (EIS), dynamometer testing, and AI-driven diagnostics.
- Sustainability-Driven Solutions – We focus on circular economy principles with battery refurbishment and second-life applications.
- Customer-Centric, Data-Driven Approach – Transparent service tracking, digital work orders, and predictive maintenance strategies.
